What is Modular Cleanroom?

A Practical Use of the Modular Cleanrooms

The modular design has become a term in the construction sector, which implies it's becoming a factor for businesses seeking to develop or expand, including those building new cleanrooms. While modular houses are likely on your radar (and are now obstructing the right lane of a highway), modular cleanrooms should also be. Then, what is modular cleanroom?

What Does Modular Design Entail?

To begin, let us discuss modular design briefly. Modular design is a method of dividing a system into smaller, self-contained components that may be developed independently and then integrated into various ways to form a complete system. Modular design, in terms of construction and architecture, utilizes universal components that are produced in a factory and then integrated on-site into the required configuration.

What Is A Modular Cleanroom, And How Is It Different From A Conventional Cleanroom?

A modular cleanroom is one that is constructed from prefabricated, manufactured components and installed on-site to your requirements. Wall and ceiling panels and unique features such as pass-through chamber panels and airlocks are included in these prefabricated components.

There are many design choices for modular cleanrooms, depending on the application and necessary classification of the cleanroom. Modular cleanrooms may be self-contained buildings or integrated into existing manufacturing or facility walls and structures. Additionally, they may incorporate current equipment and HVAC. Modular cleanrooms may feature rigid walls resembling conventional construction or flexible, tent-like walls for increased flexibility and portability.

What Are The Advantages Of Modular Design For Cleanrooms?

There are many advantages to modular cleanrooms, including their ability to be constructed rapidly and with little interruption to your business. Additionally, modular cleanrooms may be readily extended or modified—they can even be dismantled and rebuilt in a different site. And, although modular cleanroom components are primarily standard, you may still change a modular cleanroom with several particular features and equipment to ensure that it fits the unique requirements of your application. These are all significant advantages that save time and money when compared to most conventionally built cleanrooms.

Modular cleanrooms (or "clean rooms") are most often employed in manufacturing and research facilities. Still, their flexibility and simplicity of installation enable them to be utilized in an increasing number of sectors. A modular cleanroom is beneficial for any business or application where tiny particles may impair manufacturing, production, or packing operations.

A cleanroom is defined as a controlled environment that has a low concentration of contaminants such as dust, airborne microorganisms, aerosol particles, and chemical vapours. To be precise, a cleanroom maintains a defined level of contamination, which is stated in terms of particles per cubic foot and particle size allowed.

Modular cleanrooms are utilized in a variety of industries for clean-critical operations, including the following:

• Manufacturing of semiconductors

• Pharmaceutical manufacturing

• Manufacturing of biotechnology and medical devices

• Armed forces and aerospace

• Manufacturing of optical components

• Manufacturing of automobiles

• Clinics at hospitals

• Processing of food and beverages

• Manufacturing of cosmetics and many others

Numerous cleanrooms are permanent structures. That is, they are integrated into a building. However, an increasing number of cleanroom customers are looking for a more flexible solution than a conventional cleanroom.

The Advantages of Modular Cleanrooms

Perhaps the most significant advantage of modular cleanrooms is their ability to be changed or even moved with little cost or delay. Numerous prefabricated modular cleanrooms are almost 100% reusable.

By and large, modular cleanrooms cost much less than conventional sheetrock construction and may be erected in a fraction of the time.

Numerous prefabricated cleanrooms include factory-cut UL-classified raceways that provide an internal flush surface for electrical outlets and phone/data wiring. Additionally, these raceways may serve as service chases for deionized water, compressed air, or nitrogen lines. Built-in raceways reduce the mess associated with cutting and sanding drywall on-site, reducing construction time and disturbance to the operation.

Numerous modular cleanrooms have an insulated wall system that acts as a thermal barrier and enhances the cleanroom's mechanical system's efficiency and performance. This significantly lowers energy expenditures and significantly improves temperature control over non-insulated systems.

Depending on the classification level or purpose of the cleanroom, anterooms and gowning rooms may be needed for entrance and departure. Numerous modular cleanrooms may be configured to include these rooms to minimize contamination from external surroundings. Airlocks, air showers, and pass-through boxes may all be combined to securely transport people, goods, and materials into and out of cleanroom spaces.

Modular Cleanroom Systems Are Versatile and Cost-Effective

Modular cleanroom systems are highly customizable due to their hard or soft panel construction and hard ceiling. Softwall Cleanrooms have transparent PVC walls and a single tiny hole for entry and exit. Hardwall cleanroom systems are made out of prefabricated panels that are connected to form a square or rectangular space. This kind of prefabricated cleanroom is enclosed and may be equipped with doors, windows, and transfer hatches, precisely like a permanent cleanroom.