A world first! Upholstery material field reappears new track: memory foam

The importance of support fillings such as sponges and springs in upholstered furniture such as sofas and mattresses is an important area of concern for various furniture manufacturers, as it directly affects the service life of a sofa and a mattress.

How to develop and use lower cost alternative materials, improve the quality of materials, and improve the performance of materials is the biggest problem facing upholstered furniture companies today. Because the material is the material basis of the composition of furniture products, material costs in the cost of furniture products account for a large proportion of the performance of materials to a large extent affect the quality of the product.

With the consumer upgrade of the furniture manufacturing enterprises to update the speed of products and then continue to accelerate, Novilla Mattress Bedding Co., Ltd. as a professional research and development of memory foam materials, continuous innovation in the upholstery home materials. Now and to furniture upholstery manufacturing enterprises launched with nearly ten patents of high rebound implanted spring memory foam products.

Memory foam polymer new materials

Mattress using memory material operation process

Softness and hardness can be changed two-in-one mattress process

Memory foam seven core technical breakthroughs

The Ultimate Novilla Mattress Thickness Guide

1, double support force more obvious

Memory foam in the foam process embedded in high-performance springs for highly soluble foam a molding. The density of the body is between 45 and 70, the molecular weight of the body is more than 5000, bare spring without any restrictions on the wrapping layer, does not affect the original physical properties of spring elasticity.

The properties of the body are better than those of ordinary sponges and independent pocket springs. Memory sponge elasticity more Q-play, tension, durability, fatigue resistance, flame retardant, less odor and other roles. The higher the performance index of memory foam, the better the relative environmental friendliness. Ensure that the product is not deformed and does not collapse for more than twenty years.

2、High-quality springs are more durable

A . Spring surface anti-rust treatment process to protect

Two . The use of high-performance models of heat-treated carbon steel or manganese steel material

Spring test report

3. Better air permeability

Breathability is particularly important for sofa and mattress product requirements .

In terms of health, the ratio of heat exchange for human comfort is: heat radiation 45%: heat convection 30%: heat transfer 25%, in which heat radiation accounts for the first.

Naturally feel cool and warm, the temperature is always maintained at 20-26 ℃, the focus is no indoor machinery and equipment, no sense of blowing wind, no noise, uniform temperature in all corners, the temperature difference between the top and bottom only ≤ 2 ℃;

In addition to temperature, indoor health also needs to solve five pain points: humidity, sunlight, air, water, noise.

Dormitory home in the moisture in the air, including human contact with the moisture generated by the dispersion; especially the humid indoor air in the rainy season, easy to breed a large number of bacteria mold;.

How to let the moisture fully evaporate away, keep the body dry, the breathability of the product plays a key role.

Ventilation hole role always maintain 35 - 65% of the human health humidity, effective protection of the human body and furniture safety, to eliminate mold, moisture phenomenon.

4、No interference with each other breakthrough upgrade

The current sofa and mattress using independent bag spring, although it can play a non-interference role, but because of the independent bag outer material (non-woven fabric) and the increased friction between the spring is easy to break the sound, the operation is very easy to produce static electricity, the spring elasticity is also affected by (non-woven fabric) and weakened.

Memory foam in the product development using scientific design improvements, take the upper and lower ventilation pinhole positioning, so that the product upper and lower to maintain a commensurate convection, so that the breathable performance of the product more reasonable.

The position between the spring and the spring using the sheep body staggered gap, not only fully retain the original spring support, but also to achieve the role of the spring does not interfere with each other.

5、Border support more solid

Mattress frame support is generally used hardness sponge glue bonding, in the human body sitting under pressure is easy to crack, border protection is relatively weak, and the use of high glue content.

Especially the mattress in compression packaging is more likely to produce safety hazards.

Memory foam design reserved for the border position part and the main part of the fusion of a molding, so that the product is more solid in the overall structure, to play a full range of protection mattress quality safety of each corner.

6, comfort and elasticity more superior

Upholstered furniture products support layer or transformation layer is mainly used independent bag spring, sponge, high resilience, latex, 3D, and other as filling materials.

Memory sponge independent research and development of foam technology formula, the product's softness between the high resilience and latex, soft and hard moderate.

Its unique sitting and sleeping comfort will be more obvious. We can produce different materials (including pure high elasticity foam, latex-like foam, memory foam, gel layer foam, etc.) according to customers' requirements.

7, environmental safety more secure

TDI is a raw material for sponge manufacturing, the metal catalyst used in the foaming formula, usually organic tin catalyst there are harmful substances, TDI in the foaming reaction activity is low, high volatility, pungent odor, etc. on the production staff and users of the body caused some harm, but also on the environment caused by pollution.

Natural latex also has the problems of heavy odor, strong reaction force and easy chalking due to its purity and cost ratio. There are many harmful substances in the natural environment, such as insects and plants, which can cause skin allergies.

Many natural materials are not controllable, but synthetic polyurethane materials can ensure high purity and controllable substance content.

Memory foam materials are safer and more environmentally friendly after the improvement of the foam formula MDI, materials without residues, high molecular activity, the use of organic catalysts controlled at the lowest point, environmental performance.

PU polyurethane has good biocompatibility, and its purity can reach different levels after synthesis, so it can be used in medical fields such as artificial blood vessels and artificial hearts.

Memory foam materials are completely glue-free, making upholstered furniture products safer and more environmentally friendly.

Manufacturer: Novilla Mattress & Bedding Co.

Address: 228 Park Ave S 79525 New York NY 10003